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Home Alerts

Unverified COTS Hardware Risks Satellites

October 14, 2025
Reading Time: 3 mins read
in Alerts
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The proliferation of small satellites has revolutionized space operations for science, commerce, and defense. This growth is largely fueled by the use of commercial off-the-shelf (COTS) parts, which significantly reduce the cost and time of development. However, this reliance on unverified third-party hardware introduces a critical new security vulnerability. The research paper, “SpyChain: Multi-Vector Supply Chain Attacks on Small Satellite Systems,” introduces a framework that exposes these previously underestimated risks. Unlike earlier studies that focused on direct software exploits, SpyChain focuses on threats from COTS hardware components that often have deep system access without adequate security checks. The researchers used NASA’s NOS3 simulator to demonstrate the first practical, persistent, multi-component supply chain attack on small satellites.

SpyChain’s research included a series of five attack scenarios, ranging from simple, time-based triggers to complex, coordinated malware that uses multiple components. These advanced attacks involve infected parts communicating through either normal system messages or hidden files to launch attacks at critical moments, such as after the satellite reaches orbit. The study’s most significant finding is that these attacks are “stealth by design.” Malicious components can remain completely dormant during ground testing and launch, only activating when specific mission conditions are met. This makes them exceptionally difficult to detect before deployment and, in many cases, after the satellite is already in orbit.

The study’s adversary model assumes a sophisticated threat actor—such as a supply-chain insider or nation-state—who can embed malware during the manufacturing phase. This actor possesses the technical knowledge to program the malicious components to interact with the satellite’s flight software interfaces. These attackers can exfiltrate stolen data and control payloads with minimal resources, such as access to a simple ground station or inexpensive software-defined radios. The research showed that attackers can orchestrate persistent, multi-phase campaigns that bypass common security assumptions about component isolation. This means that a compromised module can quietly steal data, disrupt communications, or inject deceptive commands without being detected by standard logs or runtime audits.

The findings highlight major vulnerabilities in current small satellite systems, including weak runtime monitoring, a lack of software bus authentication, and poor access controls. To counter these threats, the researchers propose several practical mitigations. These include implementing runtime monitoring to identify abnormal behavior, enforcing strict authentication for inter-component communication, and using system call restriction frameworks to close down covert channels. They also advocate for adopting a “zero-trust” model for modules, allowing integrators to independently verify firmware and permissions. Furthermore, they emphasize the need for regular simulated incident response exercises to prepare operators for these unique supply-chain threats.

In conclusion, the SpyChain research serves as a critical wake-up call for the entire space sector. It demonstrates that the same modularity and cost-efficiency driving the small satellite boom could become its greatest vulnerability. Without systemic changes and a proactive approach to security, this proliferation of satellites could inadvertently create a new frontier for cyber espionage and sabotage. The study’s collaboration with NASA has not only improved testbeds for future cybersecurity analysis but has also laid the groundwork for a new era of resilient space cybersecurity, urging a shift from blind trust to default verification, authentication, and monitoring.

Reference:

  • Unverified COTS Hardware Enables Persistent Attacks On Small Satellites With Spychain
Tags: Cyber AlertsCyber Alerts 2025CyberattackCybersecurityOctober 2025
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